What are Composite / Engineered Wood Products and Replicated Wood Grain?

The terms “composite wood products” or “replicated wood grain” refer to a family of engineered wood panels that include particleboard, medium density fiberboard (MDF) and hardboard. Particleboard is made from small wood particles pressed together with glue under extreme heat and pressure to make a solid panel. MDF and Hardboard are made the same except the wood particles are further refined into individual fibers to provide a smooth edge to the panel.
In general, composite wood products turn wood waste and residuals into useful products and protect the environment. A USDA Forest Service study shows that, on average, only about 63% of a harvested tree can be used to make solid lumber. When Engineered Wood and other products are made from the remaining wood, over 95% of the tree can be saved.

Engineered Wood is the result of decades of research and development aimed at designing a structurally superior wood product for use in the construction of today’s furniture, cabinets and other home furnishings. It provides consistent, uniform strength and is free of defects. It is highly resistant to warping, cracking and splitting, and has no knots, voids or other surface imperfections.
High-end, furniture-grade medium density fiberboard (MDF) and particleboard are designed with qualities and capabilities not found in ordinary, construction-grade materials. Engineered wood is found in kitchen cabinets, furniture, mouldings and in many more applications.

How is it made?

Engineered Wood panels are made from the wood that remains after a tree is milled into lumber. This wood is cleaned and refined then combined with an ultra-strong adhesive under heat and pressure. The resulting panels are laboratory-tested to meet the stringent American National Standards Institute’s (ANSI) standards for furniture-grade wood panel products.

Is it Solid and Durable?

Yes. Engineered wood is real wood in an advanced form that makes it solid and durable.

Conserving Our Forests

In years past, most of this formerly wasted wood was burned or disposed of in landfills, contributing to air pollution and reducing available landfill space. Engineered wood helps conserve our forests by reducing the total amount of trees that are harvested to meet the consumer demand for wood products.

MDF: Medium-Density Fiberboard

Medium-density fiberboard (or fibreboard) (MDF) is an engineered wood product formed by breaking down hardwood or softwood residuals into wood fibers, often in a defibrator, combining it with wax and a resin binder, and forming panels by applying high temperature and pressure. MDF is denser than plywood. It is made up of separated fibers, but can be used as a building material similar in application to plywood. It is stronger and much more dense than normal particle board.

B325-Harlinton-Bedroom-by-AshleyComparison to natural woods:

MDF does not contain knots or rings, making it more uniform than natural woods during cutting and in service. However, MDF is not entirely isotropic, since the fibres are pressed tight together through the sheet. Like natural wood, MDF may split when woodscrews are installed without pilot holes, and MDF may be glued, doweled or laminated, but smooth-shank nails do not hold well. Typical MDF has a hard, flat, smooth surface that makes it ideal for veneering, as there is no underlying grain to telegraph through the thin veneer as with plywood. A so-called “Premium” MDF is available that features more uniform density throughout the thickness of the panel.

B446-Trinell-Bedroom-by-Ashley-FurnitureParticle Board

Particle board, or particleboard (or chipboard in the UK and Commonwealth Nations such as Australia, New Zealand and others), is an engineered wood product manufactured from wood particles, such as wood chips, sawmill shavings, or even saw dust, and a synthetic resin or other suitable binder, which is pressed and extruded. Particleboard is a composite material.

Characteristics

Particleboard is cheaper, denser and more uniform than conventional wood and plywood and is substituted for them when appearance and strength are less important than cost. However, particleboard can be made more attractive by painting or the use of wood veneers that are glued onto surfaces that will be visible. Though it is denser than conventional wood, it is the lightest and weakest type of fiberboard, except for insulation board. Medium-density fiberboard and hardboard, also called high-density fiberboard, are stronger and denser than particleboard. Different grades of particleboard have different densities, with higher density connoting greater strength and greater resistance to failure of screw fasteners.

A major disadvantage of particleboard is that it is very prone to expansion and discoloration due to moisture, particularly when it is not covered with paint or another sealer. Therefore, it is rarely used outdoors or places that have high levels of moisture, with the exception of some bathrooms, kitchens and laundries, where it is commonly used as an underlayment beneath a continuous sheet of vinyl flooring. It does, however, have some advantages when it comes to constructing the cabinet box and shelves. For example, it is well suited for attaching cabinet door hinges to the sides of frameless cabinets. Plywood has the potential to feather off in sheaves when extreme weight is placed on the hinges. In contrast, particle board holds the screws in place under similar weight. Additionally, particleboard is favored for cabinet shelves that need to span a long width (30″ or more) since it will not bow under the weight like plywood.

History and Development

Modern plywood, as an alternative to natural wood, was invented in the 19th century, but by the end of the 1940s a shortage of lumber made it difficult to manufacture plywood affordably. Particleboard was intended to be a replacement. Its inventor was Max Himmelheber of Germany. The first commercial piece was produced during World War II at a factory in Bremen, Germany. It used waste material such as planer shavings, offcuts or sawdust, hammer-milled into chips, and bound together with a phenolic resin. Hammer-milling involves smashing material into smaller and smaller pieces until they pass out through a screen. Most other early particleboard manufacturers used similar processes, though often with slightly different resins. It was found that better strength, appearance and resin economy could be achieved by using more uniform, manufactured chips. Manufacturers began processing solid birch, beech, alder, pine and spruce into consistent chips and flakes. These finer layers were then placed on the outsides of the board, with the central section composed of coarser, cheaper chips. This type of board is known as three-layer particleboard.

More recently, graded-density particleboard has also evolved. It contains particles that gradually become smaller as they get closer to the surface.

Particle board has had an enormous influence on furniture design. In the early 1950s, particle board kitchens started to come into use in furniture construction but, in many cases, it remained more expensive than solid wood. A particle board kitchen was only available to the very wealthy. Once the technology was more developed, particle board became cheaper.

In general the much lower cost of sheet goods (particle board, medium density fiberboard, and other engineered wood products) has helped to displace solid wood from many cabinetry applications.

OSB: Oriented Strand Board

Oriented Strand Board is manufactured in wide mats from cross-oriented layers of thin, rectangular wooden strips compressed and bonded together with wax and resin adhesives (95% wood, 5% wax and resin).
The layers are created by shredding the wood into strips, which are sifted and then oriented on a belt or wire cauls. The mat is made in a forming line, the layers are built up with the external layers aligned in the panel’s strength axis with internal layers cross-oriented.
The number of layers placed is determined partly by the thickness of the panel but is limited by the equipment installed at the manufacturing site. However individual layers can also vary in thickness to give different finished panel thicknesses (typically, a 15 cm layer will produce a 15 mm panel thickness).
The mat is placed in a thermal press to compress the flakes and bond them by heat activation and curing of the resin that has been coated on the flakes. Individual panels are then cut from the mats into finished sizes.
Most of the world’s OSB is made in the United States and Canada in large production facilities. The largest production facilities can make over a billion square feet of OSB per day.
Different qualities in terms of thickness, panel size, strength, and rigidity can be imparted to the OSB by changes in the manufacturing process. OSB panels have no internal gaps or voids, and are water-resistant, although they do require additional membranes to achieve impermeability to water and are not recommended for exterior use. The finished product has similar properties to plywood, but is uniform and cheaper. When tested to failure, OSB has a greater load bearing capacity than milled wood panels. It has replaced plywood in many environments, especially the North American structural panel market. The most common uses are as Sheathing in walls, floors, and roofs.

oriented-strand-board-furnitureSo, how are composite wood products good for environment?

  • Composite wood products are among the most environmentally responsible building materials available today
  • They are typically made from recycled and recovered wood waste that that wood otherwise be burned or thrown into a landfill, so they allow to to make better use of our valuable natural wood resources and optimal use of each tree
  • They reduce the greenhouse gases that contribute to global warming by locking up the carbon dioxide naturally removed from the air by trees during their growing cycle

Besides the environmental attributes, what are the benefits of using composite wood products?

  • Durability: Composite wood products provide solid, uniform strength that is highly resistant to warping, cracking and splitting
  • Quality: The smooth surface composite wood panels offer is critical for today’s decorative surfaces
  • Versatility: Composite wood products are engineered to meet specific customer performance requirements
  • Workability: Composite wood products can be easily shaped and moulded into almost any design
  • Consistency: Composite wood panels are free from the defects and imperfections that may be found in other wood products. Because each panel is uniform and consistent, the products made with composite wood panels are of the same high quality
  • Value: Composite wood products typically cost much less than their solid wood counterparts. That means you get a product that provides superior performance at an affordable price!

Quality products that are easy to use and easy on the environment—it’s clear that composite wood products are the natural choice!

Source: Ashley Furniture

How To Configure the Kerridon – Putty Sectional by BenchCraft

Wonder how to arrange the Kerridon Putty Modular Sectional by BenchCraft in your room? With our visual guide it would be easier to plan your space. The collection consists of 10 pieces that can be arranged in at least 11 ways! The Kerridon is designed with adaptive configuration options, it can be arranged as small or large sectional, with either chaise or cuddler.

26300-Kerridon-Modular-Sectional-1A breath of fresh air, Kerridon’s brightly colored accents bring beige to life. Polyester upholstery covers sturdy frames. Exposed feet with faux wood finish. Curvy Charles of London arms stand out against the clean, straight lines. Corner chaise, loveseat, armless chair, cuddler and wedge include decorative pillows with feather inserts and hidden zippers. UltraPlush loose seat cushions remain loftier longer thanks to two layers of cushioned comfort: high-density foam core encased in thick polyfill. Accent chair has a colorful Jacobean-print upholstery and tapered legs. Ottoman has storage beneath the removable seat.

Configuration Options:

26300-Kerridon-Config-OptionsUltraPlush Cushions are constructed of high density foam cushion cores encased in a pocketed poly/cotton blend jacket for increased comfort. Style features Small Toss Pillows with Feather Inserts and Large Toss Pillows with Blended Feather Insert. All pillows have Hidden Zippers. Frame constructions have been rigorously tested to simulate the home and transportation environments for improved durability. Corners are glued, blocked and stapled. Seats and back spring rails are cut from 7/8″ hardwood. Stripes and patterns are match cut. All fabrics are pre-approved for wearability and durability against AHFA standards.

Compliment this sectional with occasional tables such as Tallenfield (T744) or Roddinton (T861) Collections by Ashley Furniture for a complete look.

If you have purchased this collection or any other furnishing from FurnitureCart let other shoppers know about your experience! Post a Product Review on FurnitureCart.com Reviews Page!

Cyber Monday Furniture Savings!

Cyber Monday is the beginning of the Christmas shopping season, thus it’s a great time to find major discounts on furniture and home accessories at FurnitureCart. Even though the Black Friday has already gone, the sales are still here. You still have a chance to upgrade your home for the winter holidays. Enjoy reduced prices for bedroom, living room, dining room, kid’s room or home office by leading furniture brands such as Ashley Furniture, AICO Furniture, Coaster, Homelegance, Pulaski, Magnussen, Liberty Furniture, Kincaid, Hekman and many others.

cyber-monday-furniture-sale-2015Use coupon code CYBER during checkout. $1750 minimum purchase required.
Please Note: Can not be combined with other offers or discounts. Cyber Monday Furniture Sale Offer does not apply to previous purchases.
Not available for some zip codes.
Do you live close to our Store Location? Receive 12.5% OFF on all orders shipping to Pennsylvania (PA), New Jersey (NJ), New York (NY), Delaware (DE), Maryland (MD), Washington (DC), and Virginia (VA). Use Coupon Code LOCAL12 during the checkout process or call our Customer Service to apply Discount. $1750 minimum purchase required.

cyber-monday-furniture-local-sale-2015Please Note: Can not be combined with other offers or discounts. Cyber Monday Furniture Sale Offer does not apply to previous purchases.
Not available for some zip codes.

Take advantage of the lowest prices of the year at FurnitureCart! Browse thousands of items and shop from your relaxed office or home atmosphere!

Thanksgiving Day and Black Friday Furniture Savings!

Amaze your family and friends with new furniture in your home for the coming winter holidays. The furniture seasonal sale is just in time for Thanksgiving and Black Friday. It’s the best time to plunge into shopping to redecorate your home. The best part is you can buy and save with huge discounts from the comforts of your home. The shopping at FurnitureCart is relaxing and easy, saving your time by being away from crowed stores. Find dining room sets, living room sets, bedroom sets and other sets from the leading manufacturers in the country such as Ashley Furniture, AICO Furniture, Universal, Legacy Classic, Pulaski, Magnussen, Liberty Furniture or Kincaid, just to name a few.

Thanksgiving-Furniture-Seasonal-SaleWhether you want to redecorate your dining room or bedroom, you can find the latest collections from our catalog. FurnitureCart provides you with a variety of luxurious and casual collections to choose from. For example, a truly unique Hollywood Swank Collection by Michael Amini and Jane Seymour brings drama and passion in your bedroom and offers a fully upholstered look found nowhere else.

Black-Friday-Furniture-Seasonal-SaleFurnitureCart is the best source for quality, home furniture delivered fast. You don’t need to spend valuable time in any furniture store, shop the thousands of items from our online catalog from the convenience of your home! Whether you prefer the contemporary look or the more traditional styles, our extensive range of quality furniture will hopefully include something that meets with your requirements.

If you have any questions, please contact our Customer Service line at (302) 265-3830. We will answer any questions and looking forward to hear any feedback you have. If you have suggestions, please contact us and let us know how we could improve!

Delta City Steel Sectional For Relaxing

The Delta City Steel Sectional by BenchCraft turns a living room into a place for individual relaxation. A soft textured microfiber upholstery fabric, beautifully surrounding the boxed back cushions, stylish tufting and supportive seating, unique shelter arm design ensure the awakening of your decor. The collection comes in three different colors: Rust, Chocolate and Steel, making it adaptable to many living room designs.

19700-delta-city-sectional-benchcraftDelta City Features:

  • Frame constructions have been rigorously tested to simulate the home and transportation environments for improved durability. You will be sure that your furniture will come without any defect
  • Corners are glued, blocked and stapled. It’s very important especially if you have children, because all corners are hide, so you won’t get harm by it
  • Seats and back spring rails are cut from 7/8″ hardwood. You can be sure about quality of this Collection
  • Stripes and patterns are match cut
  • All fabrics are pre-approved for wearability and durability against AHFA standards
  • Cushion cores are constructed of low melt fiber wrapped over high quality foam

Compliment this sectional with occasional tables such as Coylin (T136) Collection by Signature Design for a complete look, or browse within our catalog, to find endless materials, finishes, and options that will help you tap into the lifestyle you’re seeking

Are you dreaming of a living room that is as inviting as it is personal? You do not have to be an interior designer to realize you dreams. You can find our latest inspirations and interior design ideas at FurnitureCart.

If you have purchased this collection or any other furnishing from FurnitureCart let other shoppers know about your experience! Post a Product Review on FurnitureCart.com Reviews Page!

What is Leather and Why Leather Furniture is so Popular?

Nowadays, leather products are very popular and it comes in a variety of colors and a range of styles from timeless traditional to avant-garde contemporary. Leather is a natural product which is made from tanned animal’s skin. It’s very flexible and durable material, which is used in process of making different things – clothing, leather wallpaper and as a furniture covering. Above all, leather is made from different cows because of their size, availability, and exclusive quality of leather. However, depending on the main purpose of use, leather is also usually taken from pigs, sheep, deer, horses, and kangaroos. Moreover, some of the exotic leathers come from alligators, ostriches, elephants, snakes, frogs, and stingrays.

Yosemite-Leather-Living Room-Steve-SilverAs leather is a natural material, so it’s the best choice to make comfort in your living or other rooms. Like other natural materials as wood or stone, leather has individual and unique features. It’s also the best choice for those who are dust-sensitive or possess allergic conditions. There are some reasons why people choose to buy leather products. Firstly, of course, people buy such products because they need to sit on something like chair or sofa. Secondly, because of the good material’s quality, it’s not necessary to have some special solvents or cleaners or even expensive procedures. Thirdly, leather can “breathe”, it means that it has an excellent temperature adaptation making it comfortable during the summer and cold of the winter and it recognizes body temperature rapidly, so you feel comfort at first onset you sit on. And finally the last reason is that leather gives you an opportunity of self actualization. For example, it creates warm and comfortable environment for friends and your family and at the same time it impresses other people, so you feel this power inside. Also, the leather is naturally flame resistant and won’t easily burn or melt. Thus, leather has properties which can make it superior to other upholstery materials.

625-Italian-Leather-sectional-jnmfurnitureIn summary, the leather provides an economical approach to get upholstered furniture. There are many styles and types of leather, for instance leather match or bonded leather (see the difference). This aspect allows everybody to obtain the pleasure of owning leather furniture by offering affordable yet varying price ranges for all types of people.

Browse our Top 10 section or online catalog at FurnitureCart to find collections matching your dreams and needs, or call us to get more information.

Labor Day Furniture Deals 2015

Here is why you should shop from home this weekend:

With historically low fuel prices, the roads most likely, are going to be jammed this Labor Day Weekends. According to AAA, U.S. drivers will enjoy the lowest Labor Day gas prices since 2004. That is almost a dollar less comparing to the previous year. Therefore, more Americans are expected to travel, whether driving or flying, meaning they’re about to hit the road.
Rather than search for furniture deals yourself, we’ve decided to take the labor out of your Labor Day shopping, so you can enjoy no crowds or lines and appreciate the time saving.

labor-day-furniture-deals-2015We carry famous furniture brands such as Ashley Furniture, AICO Furniture, Universal, Legacy Classic, Pulaski, Magnussen, Liberty Furniture or Kincaid, just to name a few, to complete your home furnishing projects for dining room, living room, bedroom or kid’s room. Find the item the way you want: by brand, room, style, material or color. Be sure to look at Top 10 furnishing ideas and new product listings as well.

Call (302) 265-3830 to inquire more about Labor Day deals or discuss your questions.